Kistler is together with the NCFC electromechanical turning into a member of module to its portfolio, providing a decision for clinching and riveting capabilities, and likewise for assembly and turning into a member of processes that require force-displacement monitoring.
The NCFC requires little arrange home, so weight and center of gravity design are optimised – notably for robotic arm capabilities.
Clinching (additionally known as press-joining) is an atmosphere pleasant and reliable turning into a member in fact of that’s becoming increasingly engaging to industrial producers because of it requires no further elements, much like rivets or bolts. And never like drilling or welding, clinching doesn’t generate any heat enter. Clinching requires a lot much less energy and maintenance effort than spot welding; counting on the material and course of, the facility values of clinched joints are generally equal or sometimes even elevated, and the processes may also be managed with greater ease and accuracy.
Kistler presents in cooperation with BTM the electromechanical turning into a member of module that’s significantly optimised to meet the requirements of the clinching course of. The combination of Kistler experience with BTM’s utility know-how in clinch tooling and pliers permits prospects to revenue from a servo press based on cutting-edge experience that offers high-precision, energy-efficient half turning into a member of with assured top quality. As a result of compact lightweight design, the servo press is nice for use on robots and stationary or mobile portals. The design permits fast distances between workstations (small center distance) and the servo press is fast and easy to cope with. Visualisation, administration and documentation with the confirmed maXYmos NC course of monitoring system doesn’t require an additional industrial PC. General, the model new NCFC electromechanical turning into a member of module permits for improved top quality and reduce consumption of property, along with reducing CO2 emissions as compared with typical applications.
BTM’s expertise carried out a key half throughout the cooperation partnership with Kistler, providing a decision for patrons to change to electromechanical clinching. An electromechanically operated clinching system affords necessary energy monetary financial savings as as compared with pneumatic or pneumohydraulic choices. On this decision, the servo press is managed by the confirmed maXYmos NC course of monitoring system from Kistler. With regular force-displacement monitoring by the built-in sensor, positions might be approached reliably, flexibly and at extreme velocity; the reply moreover incorporates an additional traverse mode with safely decreased velocity. The system ensures administration and transparency for each explicit individual manufacturing step at all times; deflection compensation for the mounting bracket moreover permits very actual setting of the residual base thickness (as the usual attribute).
The brand new NCFC (2163A) turning into a member of module from Kistler shall be equipped in two variations with nominal turning into a member of forces of 55 kN and 80 kN respectively. As successfully as a result of the robotic arm utility, the NCFC servo press may also be operated as a stationary mannequin or as part of a complete clinching system from BTM. Clinching delivers benefits in accordance with key industrial tendencies: helpful useful resource and energy effectivity, transparency, and automation – along with prospects for turning into a member of elements made of assorted provides. Given these advantages, electromechanical turning into a member of applications are set to see necessary progress in sectors much like electrical engineering, white objects, refrigeration and air conditioning experience. The world’s mechanical engineers and producers would possibly use the clinch decision from BTM and Kistler to boost the monetary effectivity, top quality and transparency of their assembly processes – and the digitalisation of clinching marks one different step alongside the road to Trade 4.0.